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Bulk Materials Handling

Our team has vast experience in working across a range of industries and bulk materials that each require a bespoke solution. Our diverse, expert teams have a proven track record in the analysis and design of bins, feeders, hoppers, transfer chutes and conveyors in both above- and below-ground applications.

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Bulk Materials Handling: DEM Impact Analysis Conveyor Chute Design Comparison

DEM (discrete element modelling) is a powerful technique used to model particle flow in the design of bulk materials handling equipment. Insights gained from DEM analyses can help design more efficient equipment and transfer chutes. Among others, DEM is useful in predicting bulk materials flow patterns and flow rates; wear patterns; and velocity profiles relative to the conveyor equipment and transfer chutes.

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Quarry Bulk Materials Handling – Conveyor, Stacker, Hopper, Chute Design

Check out this 3D fly around of a SOTO-designed Bulk Materials Handling solution for the quarry industry. The conveyor, stacker, hopper and chute were all designed, manufactured and constructed in Australia to the highest standards, ensuring a reliable low-maintenance plant which operates to the highest efficiency.

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SOTO Designed Wharf Conveyor Systems and Ship Loading Conveyor Ensures BlueScope Coke is Exported on Time

Exporting Coke from BSL Port Kembla – Designed by SOTO Consulting Engineers

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Our Legacy – Celebrating 25 Years

Our philosophy centers around the importance of how we do business, not just what we do. With 25 years of experience, we have built a reputation for understanding and fulfilling our customers’ needs, building trust, finding common ground, and providing a unique service. Our approach has allowed us to become involved in local heavy industries and be at the forefront of renewable energy solutions. As a company, we invest in community-based initiatives to show our commitment to shared values and the needs of the community. We are also strong supporters of a number of industry networks, promoting the region’s industrial capability to local, national, and international markets. Our focus on building strong relationships has led us to join industry boards and government-appointed committees to advocate for funding and investment in the region.

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Conveyor Engineering – Design Ship Loading Conveyor and Wharf Conveyor for BSL Port Kembla

BlueScope Steel engaged SOTO Consulting Engineers to design, develop and engineer a new coke loading sequence to more efficiently handle and load export grade coke to overseas markets that are in short supply of quality coke. This sequence was to include upgraded wharf conveyor systems as well as ship loading conveyors.

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Hanson Bass Point Quarry

Hanson Australia, a division of Heidelberg Cement operates 73 quarries across the country that supplies quality raw materials for the use in construction. In order to meet the demand for construction materials needed in the booming Sydney construction market; Hanson started onsite works in 2016 to complete a 4MTPa quarry expansion of their quarry at Bass Point on the south coast of NSW.

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Hanson Bass Point Quarry: Commissioning of the new SOTO Radial Stacker

SOTO Consulting Engineers were on site recently to witness the trialling, commissioning, and handover of the new luffing radial stacker for their client Hanson Australia’s new Bass Point Quarry project.  SOTO was engaged in the engineering and detailed design of several areas of the new plant, including the luffing radial stacker conveyor.

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